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SOLENOID VALVES ASSEMBLY AND TESTING SYSTEM

Technical Sheet


Sector

Automotive

Product

Solenoid valves

Components per model

Sizes

8 x 6,5 m

Layout

The machine is built on a pallet-based line, where the pallets themselves interface with the various assembly and testing stations.
Two robots operate on the machine: their function is to handle components during the loading phase, transfer the assembled valves to a rotary table dedicated to testing, and unload the assembled and tested products into dedicated blister packs.
It is a fully automated line, with the only manual station being the rework loading point, used in specific cases as foreseen and agreed upon with the customer.

Main operations

This line automatically loads two sub-assemblies, the body and the cap, which will then be assembled and tested.
The main processes carried out are:
– Loading of the elements that make up the body
– Coil loading onto the body
– Loading of the shutter sub-assembly, assembled and lubricated offline
– Loading of O-Ring and presence verification by means of vision systems
– Loading of cap onto the coil
– Cap screwing
– Coil marking
– Valve centring and transfer to the testing table
– Low and high pressure seal check
– Hysteresis test
– Functional test


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