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HIGH VOLTAGE CABLE ASSEMBLY LINE

Technical Sheet


Sector

Automotive

Product

High voltage cable

Components per model

Sizes

18,8 x 3,7 m

Layout

Assembly line for mounting a connector at the end of two high voltage cables.
The connector must be mounted on both ends of the cables, so each pair of cables passes through the line twice. The cycle time is 45 seconds and there are 3 direct operators on the line.
The stations are arranged along a pallet line and are divided into three blocks.

Main operations

The following operations are performed in the system:
– Cable insulation removal
– Ultrasonic welding of a terminal on the aluminium cable
– Terminal coil unwinding
– Ultrasonic welding of a terminal on the copper cable
– Cleaning after welding
– Welding inspection with vision systems
– Mounting of plastic insulators onto the terminal and assembly of shield
– Shield crimping onto the cable and terminal
– Insertion of cables into housing
– Cable closure with gasket and cover
– Unloading of finished cable (or scrap cable cutting)


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