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ROBOTIZED CELL FOR ASSEMBLY AND TESTING OF WATER PUMP SUBGROUP

Technical Sheet


Sector

Automotive

Product

Subgroup water pump for commercial vehicles, 30 models

Components per model

Sizes

7 X 7 m

Layout

Plant with assembly and testing stations fed by anthropormorphic robot (about 50 kg of capacity, about 3 m of reach). The robot clamp is designed so as to manage all the models to be processed without changeover. The manual operations are controlled by poka-yoke systems (objectified parking areas, presence checks). The equipment is managed by a supervisor PC.

Main operations

De-pressfitting protection bushing from pulley
Forced insertion of shaft/bearing subgroup in body
Grub screw screwing
Pulley insertion
Leak insertion
Insertion of the tone wheel
Impeller insertion
Air leak test
Free-rotation test
Laser marking with check of correct execution


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